Bicycle Assembly Line

Our lines are driven by a digital ERP system for real-time spec control and traceability. Adjustable fixtures support upright or upside-down builds, and E-bike pre-assembly (electronics, routing, battery, peripherals) shortens the final station’s cycle time and improves line efficiency. For full-suspension projects, guided procedures plus pre/post alignment keep geometry precise and ride quality consistent.

▶︎Highlights

Traceability & central info sharing

ERP-based at every station keeps specifications synchronized and modifications controlled.

▶︎Sample Room

Dedicated first-article validation before mass production to ensure specifications, geometry, and assembly accuracy.

▶︎In-house wheel building capability

Wheelsets are built in-house with precise tension control and truing accuracy.

▶︎Quality assurance

100% frame QC before assembly; final QC per batch including test riding.

▶︎Full-suspension expertise & frame correction

Guided procedures; front-triangle alignment before, rear-triangle after assembly for precise geometry.

▶︎E-bike pre-assembly

Each frame undergoes precise manual alignment, ensuring the front triangle and rear triangle are perfectly matched for optimal accuracy and performance.

▶︎Adjustable tooling

Right-side-up or upside-down builds improves ergonomics, reduces errors, and speeds up cycle time.

▶︎Final QC Control

Inspection before shipment to ensure appearance, function, and compliance.

▶︎Shipping accuracy & integration

Sealed cartons move directly into containers, eliminating intermediate storage and reducing handling risk. Shipment data is fully integrated into ERP for real-time visibility.

▶︎Sustainability

Solar panels to minimize our carbon footprint, promoting clean energy and eco-friendly practices in alignment with environment policies.